FORD FIESTA 1.6 MK6 TORQUE SETTINGS, SERVICE DATA & TIMING BELT GUIDE 

 

Oils & Fluids Capacities

Engine Oil / 5w-20 Synthetic

Oil Capacity / 4.1 Litres 

Gearbox Oil Grade / 75w-90 Synthetic 

Gearbox Capacity / 2.3 Litres

Antifreeze Mix Capacity / 5.0 Litres

Brake Fluid / Super DOT 4

 

Service Checks & Engine Data

Oil Pressure / 2.5bar @ 2000rpm

Valve Clearance / Inlet / 0.20mm (cold)

Valve Clearance / Exhaust / 0,34mm (cold)

 

Engine Torque Settings

Cylinder Head / 

1 - 15nm

2 - 30nm

3 - 90°

Main Bearings / 

1 - 30nm

2 - 80°

Big End Bearings /

1 - 20nm

2 - 60°

Sump Bolts / 

1 - 10nm

2 - 20nm

Sump Plug Bolt / 28nm

Flywheel Bolts / 

1 - 30nm

2 - 80°

Pressure Plate / 29nm

Crankshaft Pulley Bolt / 

M12 bolt 40nm + 90°

M14 bolt 100nm + 90°

Camshaft Sprocket / 60nm

Camshaft Caps / 

1 - 7nm

2 - 45°

Rocker Cover / 

1 - 3nm

2 - 10nm

Inlet Manifold Bolts / 18nm

Exhaust Manifold Bolts / 54nm

Spark Plugs / 15nm

Fuel Rail / 15nm

Crankshaft Position Sensor / 9nm

Camshaft Position Sensor / 9nm

Knock Sensor / 20nm

Oil Pressure Switch / 15nm

 

Chassis Torque Settings

Front Hub Nut / 290nm

Rear Hub Nut / 235nm

Steering Wheel / 45nm

Track Rod End / 48nm

Brake Caliper / 30nm

Brake Caliper Carrier / 70nm

Wheels / 90nm

 

Timing Belt Setup (Fiesta 1.6)

Cambelt Installation /

1 - Rotate engine until number 1 cylinder is at TDC

2 - Make sure camshaft timing bar is fitted correctly

3 - Ensure crankshaft locking pin is in correctly

4 - Slacken bolt of each camshaft sprocket slightly

5 - Make sure camshaft sprockets can turn freely

6 - Fit timing belt in an anti clockwise direction starting from crank

7 - Fit timing belt lower cover 

8 - Fit crankshaft pulley and tighten according to size (see torque settings)

9 - Tensioner types as follows 

Type 1 & 2 are pre pinned, bolt on and remove pins.

Type 3 has 8mm Allen key to adjust, fit tensioner with bolts finger tight, turn tensioner anti clockwise until indicator is central with rectangle recess, Then tighten bolts to 20nm.

Type 4 has 6mm Allen key, fit and torque bolts to 20nm, turn tensioner cam anti clockwise until arrow is centre of window, tighten tensioner pulley bolt to 20nm also.

10 - Tighten camshaft sprocket bolts 60nm

11 - Remove timing tools

12 - Turn engine over by hand 2 rotations and check timing tools fit back

 

Auxiliary Belt Routing Diagram