FORD FIESTA 1.6 TDCI MK6 TORQUE SETTINGS, SERVICE DATA & TIMING BELT GUIDE 

Oils & Fluids Capacities

Engine Oil / 5W-30 Synthetic 

Oil Capacity / 3.8 Litres

Gearbox Oil Grade / 75W-90 Synthetic

Gearbox Capacity / 2.3 Litres

Antifreeze Mix Capacity / 6.0 Litres

Brake Fluid / Super DOT4

 

Service Checks & Engine Data

Valve Clearance / Hydraulic

Oil Pressure / 2.3bar-3.7bar @ 2000rpm

Thermostat opens / 88°C

Boost Pressure / 0.5bar @ 3000rpm

 

Engine Torque Settings

Cylinder Head / 

1 - 20nm

2 - 40nm

3 - 130°

4 - 130°

Main Bearings / 

1 - 10nm

2 - 30nm

3 - 140°

Big End Bearings /

1 - 10nm

2 - Slacken off

3 - 10nm

4 - 130°

Sump Bolts / 10nm

Sump Plug Bolts / 25nm

Flywheel Bolts / 18nm + 70°

Pressure Plate / 28nm

Crankshaft Pulley Bolt / 30nm + 180°

Camshaft Sprocket / 43nm

Camshaft Caps / 10nm

Inlet Manifold Bolts / 10nm

Exhaust Manifold Bolts / 25nm

Water pump / 10nm

Injector Clamp / 5nm + 75°

Fuel Pump Sprocket / 50nm

Glow plugs / 8nm

 

Chassis Torque Settings

Front Hub Nut / 290nm

Rear Hub Nut / 235nm

Steering Wheel / 45nm

Track Rod End / 48nm

Brake Caliper / 30nm

Brake Caliper Carrier / 70nm

Wheels / 90nm

 

Timing Belt Setup (Fiesta 1.6 TDCI)

Cambelt Installation / 

1 - Crankshaft woodruff key at 11 o'clock position

2 - Fit camshaft locking pin

3 - Fit fuel pump locking pin

4 - Fit belt loosely (ensure arrows on belt face rotation direction)

5 - Fit crankshaft bolt finger tight

6 - Remove fuel pump timing pin

7 - Fit crankshaft/flywheel locking pin

8 - Fit timing belt

9 - Turn tensioner anti clockwise until marker aligns 

10 - Tighten tensioner bolt 23nm

11 - Removing locking pins

12 - Turn engine clockwise 10 times

13 - Ensure timing pins line up (if not repeat process) 

14 - Bottom pulley torque 30nm + 190°

Cam Chain Installation / 

1 - Fit camshaft locking pin

2 - Remove camshaft housing 

3 - Camshaft chain end is marked on cams and chain

4 - Align markings and fit back together

 

Auxiliary Belt Routing Diagram